This manual contains all service, repair, maintenance & troubleshooting procedures you need to keep your machine operating smoothly, contains step-by-step instructions, diagrams, illustrations, specifications and more, everything you need to save you money and do your own repairs. John Deere 9400 Repair manual.pdf: 218Mb: Download: John Deere 9500 Repair manual.pdf: 218Mb: Download: John Deere 9600 Repair manual.pdf: 218Mb: Download: John Deere Diesel engines Powertech 4.5L and 6.8L Level 11 Fuel systems with Denso HPCR – Workshop Manual.
Illustrated Factory Diagnostic and Repair Technical Service Manual for John Deere 4650 and 4850 Tractors
This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshooting, diagnostic, and repair your truck. This document is printable, without restrictions, contains searchable text.
Language: English
John Deere Power Quad Transmission
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Format: PDF, 1406 pages;
Covered models:
John Deere Quad Range Repair Manuals
46504850
This technical manual was formerly TM-1258. The number was changed to TM-1354 when engine information was removed. Some pages still carry the old publication number. For engine information, refer to engine component technical manual CTM-1, 6466 Engines. This machine technical manual covers removal and installation of the engine components. The component manual covers basic repair of engine. For main hydraulic pump repair information, refer to component technical manual, CTM-7, Radial Piston Pumps
SECTION 10-GENERAL
Group 00-Specifications
Group 05-Predelivery, Delivery and After-Sale Services
Group 10-Tune-up
Group 15-Lubrication
SECTION 15-SEPARATION
Group 05-Front Axle
Group 10-Front-End
Group 15-Front-End and Engine
Group 20-Engine
Group 25-SOUND-GARD® body and Roll-Gard Protective Structure
Group 30-Power Shift Clutch Housing
Group 31-QUAD-RANGE™ Clutch Housing
Group 35-Transmission
Group 40-Final Drives
SECTION 20-ENGINE
Group 05-Acquire Access to Cylinder Head, Valves and Camshaft
Group 10-Acquire Access to Cylinder Block, Liners, Pistons and Rods
Group 15-Acquire Access to Crankshaft, Main Bearings and Flywheel
Group 20-Acquire Access to Lubrication System
Group 25-Remove/Install Cooling System
SECTION 30-FUEL AND AIR SYSTEM
Group 05-Acquire Access to Air Intake System
Group 10-Acquire Access to Diesel Fuel System
Group 15-Speed Control Linkage
SECTION 40-ELECTRICAL
Group 05-Harness Replacement
Group 06-Connector Repair
Group 10-Remove/Install Delco-Remy Charging Circuit
Group 11-John Deere Charging Circuit
Group 15-Starting Circuit Replacement
Group 25-Lighting Circuit Repair
Group 30-INVESTIGATOR II™ Warning System And Digital Tachometer Repair
Group 31-Gauge Cluster Instrumentation Repair
Group 32-Analog Tachometer Repair
Group 35-Accessories Circuits Repair
SECTION 50-POWER TRAIN-QUAD-RANGE TRANSMISSION
Group 05-Remove/Install Clutch Pressure Valve Housing
Group 10-Clutch Oil Pressure Regulating Valve Housing
Group 15-Clutch Operating Piston Housing
Group 20-PERMA CLUTCH™
Group 30-QUAD-RANGE™ Planetary
Group 35-QUAD-RANGE Transmission & Charge Pump
Group 40-Shift Lever Assembly
Group 55-PTO Gear Train
Group 60-Adjust PTO Clutch Rod
Group 65-Differential
Group 70-Remove/Install Differential Lock Valve and Adjust Lock Valve Release Bar
Group 75-Differential Lock Valve
Group 80-Final Drive
SECTION 55-POWER TRAIN-POWER SHIFT TRANSMISSION
Group 05-Remove/Install Traction Clutch Valve Housing
Group 10-Traction Clutch Valve Housing
Group 15-Remove/Install Transmission Control Valve Housing
Group 20-Transmission Control Valves
Group 25-Remove/Install Traction Clutch
Group 30-Traction Clutch and Drive Shafts
Group 35-Input Planetary
Group 40-Reduction Gear Train
Group 45-Output Planetary
Group 50-Speed Selector Assembly
Group 55-Charge Pump Assembly
Group 60-PTO Gear Train with MFWD
Group 61-PTO Gear Train without MFWD
Group 65-Adjust PTO Clutch Rod
Group 70-Differential
Group 75-Remove/Install Differential Lock Valve and Adjust Lock Valve Release Bar
Group 80-Differential Lock Valve
Group 85-Final Drive
Group 95-MFWD Gear Train
Group 100-MFWD Clutch
Group 105-MFWD Axle and Final Drive
SECTION 60-STEERING/BRAKES
Group 05-Remove/Install Power Steering Components
Group 10-Steering Column
Group 15-Metering Pump
Group 20-Steering Valve
Group 25-Steering Motor
Group 30-Steering Assist Cylinders (MFWD)
Group 35-Remove/Install Brake Valve and Brake Accumulator
Group 40-Brake Valve
Group 45-Brake Accumulator
Group 50-Bleeding Brakes and Testing Brake Accumulator
Group 55-Brake Pistons, Plates and Disks
SECTION 70-HYDRAULICS
Group 05-Remove/Install Main Hydraulic Pump
Group 15-Oil Filter Relief Valve Housing (QRT)
Group 20-Return Oil Filter Relief Valve Housing (PST)
Group 25-Remove/Install Attenuator
Group 30-Hydraulic Attenuator
Group 35-Remove/Install HYDRACUSHIONED™ Seat Valve
Group 40-Repair Hydra-Cushioned Seat Valve Assembly
Group 45-Pressure Control Valve
Group 50-Remove/Install Rockshaft Components and Lift Assist Cylinders
Group 55-Rockshaft Components
Group 60-Lift Assist Cylinders
Group 65-Draft Sensing Cylinders
Group 70-Hitch Components
Group 75-Remove/Install SCV Coupler and Levers
Group 80-SCV and ISO Coupler
Group 85-Remote Cylinder
Group 90-Hydraulic Oil Cooler and Thermal Bypass Valve
Group 95-Transmission-Hydraulic System Cleanup Procedure
SECTION 80-MISCELLANEOUS
Group 05-Rear Wheels
Group 10-Front Axle
SECTION 90-OPERATOR STATION
Group 05-Air Conditioning System
Group 06-Air Conditioning System Service
Group 10-Heating System
Group 15-Seat
Group 20-Miscellaneous Components
SECTION 95-MISCELLANEOUS OPTIONS
Group 40-Auxiliary Lighting and Electrical Components
Group 62-Auxiliary Trailer Brake
Group 63-Secondary Brake
Group 80-Minor Options
SECTION 99-SPECIAL TOOLS
Group 00-Specifications
Group 05-Predelivery, Delivery and After-Sale Services
Group 10-Tune-up
Group 15-Lubrication
SECTION 15-SEPARATION
Group 05-Front Axle
Group 10-Front-End
Group 15-Front-End and Engine
Group 20-Engine
Group 25-SOUND-GARD® body and Roll-Gard Protective Structure
Group 30-Power Shift Clutch Housing
Group 31-QUAD-RANGE™ Clutch Housing
Group 35-Transmission
Group 40-Final Drives
SECTION 20-ENGINE
Group 05-Acquire Access to Cylinder Head, Valves and Camshaft
Group 10-Acquire Access to Cylinder Block, Liners, Pistons and Rods
Group 15-Acquire Access to Crankshaft, Main Bearings and Flywheel
Group 20-Acquire Access to Lubrication System
Group 25-Remove/Install Cooling System
SECTION 30-FUEL AND AIR SYSTEM
Group 05-Acquire Access to Air Intake System
Group 10-Acquire Access to Diesel Fuel System
Group 15-Speed Control Linkage
SECTION 40-ELECTRICAL
Group 05-Harness Replacement
Group 06-Connector Repair
Group 10-Remove/Install Delco-Remy Charging Circuit
Group 11-John Deere Charging Circuit
Group 15-Starting Circuit Replacement
Group 25-Lighting Circuit Repair
Group 30-INVESTIGATOR II™ Warning System And Digital Tachometer Repair
Group 31-Gauge Cluster Instrumentation Repair
Group 32-Analog Tachometer Repair
Group 35-Accessories Circuits Repair
SECTION 50-POWER TRAIN-QUAD-RANGE TRANSMISSION
Group 05-Remove/Install Clutch Pressure Valve Housing
Group 10-Clutch Oil Pressure Regulating Valve Housing
Group 15-Clutch Operating Piston Housing
Group 20-PERMA CLUTCH™
Group 30-QUAD-RANGE™ Planetary
Group 35-QUAD-RANGE Transmission & Charge Pump
Group 40-Shift Lever Assembly
Group 55-PTO Gear Train
Group 60-Adjust PTO Clutch Rod
Group 65-Differential
Group 70-Remove/Install Differential Lock Valve and Adjust Lock Valve Release Bar
Group 75-Differential Lock Valve
Group 80-Final Drive
SECTION 55-POWER TRAIN-POWER SHIFT TRANSMISSION
Group 05-Remove/Install Traction Clutch Valve Housing
Group 10-Traction Clutch Valve Housing
Group 15-Remove/Install Transmission Control Valve Housing
Group 20-Transmission Control Valves
Group 25-Remove/Install Traction Clutch
Group 30-Traction Clutch and Drive Shafts
Group 35-Input Planetary
Group 40-Reduction Gear Train
Group 45-Output Planetary
Group 50-Speed Selector Assembly
Group 55-Charge Pump Assembly
Group 60-PTO Gear Train with MFWD
Group 61-PTO Gear Train without MFWD
Group 65-Adjust PTO Clutch Rod
Group 70-Differential
Group 75-Remove/Install Differential Lock Valve and Adjust Lock Valve Release Bar
Group 80-Differential Lock Valve
Group 85-Final Drive
Group 95-MFWD Gear Train
Group 100-MFWD Clutch
Group 105-MFWD Axle and Final Drive
SECTION 60-STEERING/BRAKES
Group 05-Remove/Install Power Steering Components
Group 10-Steering Column
Group 15-Metering Pump
Group 20-Steering Valve
Group 25-Steering Motor
Group 30-Steering Assist Cylinders (MFWD)
Group 35-Remove/Install Brake Valve and Brake Accumulator
Group 40-Brake Valve
Group 45-Brake Accumulator
Group 50-Bleeding Brakes and Testing Brake Accumulator
Group 55-Brake Pistons, Plates and Disks
SECTION 70-HYDRAULICS
Group 05-Remove/Install Main Hydraulic Pump
Group 15-Oil Filter Relief Valve Housing (QRT)
Group 20-Return Oil Filter Relief Valve Housing (PST)
Group 25-Remove/Install Attenuator
Group 30-Hydraulic Attenuator
Group 35-Remove/Install HYDRACUSHIONED™ Seat Valve
Group 40-Repair Hydra-Cushioned Seat Valve Assembly
Group 45-Pressure Control Valve
Group 50-Remove/Install Rockshaft Components and Lift Assist Cylinders
Group 55-Rockshaft Components
Group 60-Lift Assist Cylinders
Group 65-Draft Sensing Cylinders
Group 70-Hitch Components
Group 75-Remove/Install SCV Coupler and Levers
Group 80-SCV and ISO Coupler
Group 85-Remote Cylinder
Group 90-Hydraulic Oil Cooler and Thermal Bypass Valve
Group 95-Transmission-Hydraulic System Cleanup Procedure
SECTION 80-MISCELLANEOUS
Group 05-Rear Wheels
Group 10-Front Axle
SECTION 90-OPERATOR STATION
Group 05-Air Conditioning System
Group 06-Air Conditioning System Service
Group 10-Heating System
Group 15-Seat
Group 20-Miscellaneous Components
SECTION 95-MISCELLANEOUS OPTIONS
Group 40-Auxiliary Lighting and Electrical Components
Group 62-Auxiliary Trailer Brake
Group 63-Secondary Brake
Group 80-Minor Options
SECTION 99-SPECIAL TOOLS
LANGUAGE:
English
FORMAT:
PDF
English
FORMAT:
John Deere Quad Range Rebuild
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John Deere 4640 and 4840 Tractors Technical Manual (TM1183)
TM1183 – John Deere 4640 and 4840 Tractors Technical Manual.pdf
1,151 pages, bookmarked, Searchable, Printable, high quality PDF
1,151 pages, bookmarked, Searchable, Printable, high quality PDF
Complete Technical Manual with electrical wiring diagrams for John Deere 4640 and 4840 Tractors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
John Deere 4640 and 4840 Tractors (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section 00vers a specific 00mponent or system with detailed illustrations. A table of 00ntents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF 00cuments work like a charm on all kinds of devices.
TABLE OF 00NTENTS
4640 AND 4840 TRACTORS TECHNICAL MANUAL
CONTENTS-REPAIR SECTIONS
SECTION 1 0-GENERAL
Group 00-Specifications and Special Tools
Group 05-Predelivery, Delivery, and After-Sale Services
Group 10-Tune-Up
Group 15-Lubrication
Group 20-Separation
SECTION 20-ENGINE REPAIR
Group 00-Specifications and Special Tools
Group 05-Cylinder Head, Valves, and Camshaft
Group 10–Cylinder Block, Liners, Pistons and Rods
Group 15-Crankshaft, Main Bearings, and Flywheel
Group 20-Lubricating System
Group 25-Cooling System
SECTION 30-FUEL AND AIR REPAIR
Group 00-Specifications and Special Tools
Group 05-Air Intake System
Group 10-Diesel Fuel System
Group 15-Control Linkage
SECTION 40-ELECTRICAL REPAIR
Group 00-Specifications and Special Tools
Group 05-Harness Replacement
Group 10-Charging Circuit
Group 15-Starting Circuit
Group 20-Lighting Circuits
Group 25-instrument and Accessory Circuits
Group 30-Power Front-Wheel Drive
SECTION 50-POWER TRAIN REPAIR
Group 00-Specifications and Special Tools
Group 05-Perma-Clutch
Group 1 0-Quad-Range Planetary
Group 15-Quad-Range Transmission
Group 20-Power Shift Transmission
Group 25-Power Take-Off
Group 30-Differential
Group 35-Final Drive
Group 40-Power Front-Wheel Drive
SECTION 60-STEERING/BRAKES REPAIR
Group 00-Specifications and Special Tools
Group 05-Power Steering
Group 10-Power Brakes
SECTION 70-HYDRAULIC REPAIR
Group 00-Specifications and Special Tools
Group 05-Miscellaneous Hydraulic Components
Group 10-Hydraulic Pumps
Group 15-Rock-shaft and Implement Hitches
Group 20-Selective Control Valve, Breakaway Coupler and Remote Cylinder
SECTION 80-MISCELLANEOUS
Group 00-Specifications and Special Tools
Group 05-Front Axles
Group 10-Wheels
SECTION 90-OPERATOR STATION REPAIR
Group 00-Specifications and Special Tools
Group 05-Air Conditioning System
Group 1 C-Heating System
Group 15-Seat
Group 20-Miscellaneous Components
Continued on next page
SECTION 220-ENGINE OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-System Operation
Group 10-System Tests and Diagnosis
SECTION 230-FUEL/ AIR OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Air Intake System
Group 1 0-Diesel Fuel System
Group 15-Control Linkage
SECTION 240-ELECTRICAL OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-General Information and Diagrams
Group 06-Electrica1 System Diagnosis
Group 10-DEL-CONTROL Charging Circuit
Group 12-JOHN DEERE Charging Circuit
Group 15-Starting Circuit
Group 20-Lighting Circuits
Group 25-Instrument and Accessory Circuits
Group 30-Power Front-Wheel Drive
Group 35-Electrical Remote Control and Outlet Socket
SECTION 260-STEERING/BRAKES OPERATION
AND TESTS
Group 00-Specifications and Special Tools
Group 05-Power Steering
Group 1 0-Power Brakes
SECTION 270-HYDRAULIC OPERATION AND
TESTS
Group 00-Specifications and Special Tools
Group 05-Hydraulic System Operation
Group 10-Hydraulic System Tests
Group 15-Miscellaneous Hydraulic components
Group 20-Hydraulic Pumps
Group 25-Rock-shaft and Implement Hitches
Group 30-Selective control Valve, Breakaway Coupler, and Remote Cylinder
SECTION 290-OPERATOR STATION OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Air Conditioning System
Group 10-Heating System
SECTION 250-POWER TRAIN OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Quad-Range System Operation
Group 10-Quad-Range Test and Diagnosis
Group 15-Power Shift System Operation
Group 20-Power Shift Tests and Diagnosis
Group 25-Differential and Final Drive
Group 30-Power Front-Wheel Drive
…
4640 AND 4840 TRACTORS TECHNICAL MANUAL
CONTENTS-REPAIR SECTIONS
SECTION 1 0-GENERAL
Group 00-Specifications and Special Tools
Group 05-Predelivery, Delivery, and After-Sale Services
Group 10-Tune-Up
Group 15-Lubrication
Group 20-Separation
SECTION 20-ENGINE REPAIR
Group 00-Specifications and Special Tools
Group 05-Cylinder Head, Valves, and Camshaft
Group 10–Cylinder Block, Liners, Pistons and Rods
Group 15-Crankshaft, Main Bearings, and Flywheel
Group 20-Lubricating System
Group 25-Cooling System
SECTION 30-FUEL AND AIR REPAIR
Group 00-Specifications and Special Tools
Group 05-Air Intake System
Group 10-Diesel Fuel System
Group 15-Control Linkage
SECTION 40-ELECTRICAL REPAIR
Group 00-Specifications and Special Tools
Group 05-Harness Replacement
Group 10-Charging Circuit
Group 15-Starting Circuit
Group 20-Lighting Circuits
Group 25-instrument and Accessory Circuits
Group 30-Power Front-Wheel Drive
SECTION 50-POWER TRAIN REPAIR
Group 00-Specifications and Special Tools
Group 05-Perma-Clutch
Group 1 0-Quad-Range Planetary
Group 15-Quad-Range Transmission
Group 20-Power Shift Transmission
Group 25-Power Take-Off
Group 30-Differential
Group 35-Final Drive
Group 40-Power Front-Wheel Drive
SECTION 60-STEERING/BRAKES REPAIR
Group 00-Specifications and Special Tools
Group 05-Power Steering
Group 10-Power Brakes
SECTION 70-HYDRAULIC REPAIR
Group 00-Specifications and Special Tools
Group 05-Miscellaneous Hydraulic Components
Group 10-Hydraulic Pumps
Group 15-Rock-shaft and Implement Hitches
Group 20-Selective Control Valve, Breakaway Coupler and Remote Cylinder
SECTION 80-MISCELLANEOUS
Group 00-Specifications and Special Tools
Group 05-Front Axles
Group 10-Wheels
SECTION 90-OPERATOR STATION REPAIR
Group 00-Specifications and Special Tools
Group 05-Air Conditioning System
Group 1 C-Heating System
Group 15-Seat
Group 20-Miscellaneous Components
Continued on next page
SECTION 220-ENGINE OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-System Operation
Group 10-System Tests and Diagnosis
SECTION 230-FUEL/ AIR OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Air Intake System
Group 1 0-Diesel Fuel System
Group 15-Control Linkage
SECTION 240-ELECTRICAL OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-General Information and Diagrams
Group 06-Electrica1 System Diagnosis
Group 10-DEL-CONTROL Charging Circuit
Group 12-JOHN DEERE Charging Circuit
Group 15-Starting Circuit
Group 20-Lighting Circuits
Group 25-Instrument and Accessory Circuits
Group 30-Power Front-Wheel Drive
Group 35-Electrical Remote Control and Outlet Socket
SECTION 260-STEERING/BRAKES OPERATION
AND TESTS
Group 00-Specifications and Special Tools
Group 05-Power Steering
Group 1 0-Power Brakes
SECTION 270-HYDRAULIC OPERATION AND
TESTS
Group 00-Specifications and Special Tools
Group 05-Hydraulic System Operation
Group 10-Hydraulic System Tests
Group 15-Miscellaneous Hydraulic components
Group 20-Hydraulic Pumps
Group 25-Rock-shaft and Implement Hitches
Group 30-Selective control Valve, Breakaway Coupler, and Remote Cylinder
SECTION 290-OPERATOR STATION OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Air Conditioning System
Group 10-Heating System
SECTION 250-POWER TRAIN OPERATION AND TESTS
Group 00-Specifications and Special Tools
Group 05-Quad-Range System Operation
Group 10-Quad-Range Test and Diagnosis
Group 15-Power Shift System Operation
Group 20-Power Shift Tests and Diagnosis
Group 25-Differential and Final Drive
Group 30-Power Front-Wheel Drive
…
Category: Manual